Mercruiser 502 Service Manual

Mercruiser 502 Service Manual 5,7/10 6782votes

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Mercruiser Service Manual nr. 16 - 1993-1997 - Engines GM V8 454 & 502 CID (Gen V - Gen VI). 581 i/ o mercruiser inboard/outdrive model identification gm v8 427, 454, 502, 540 & 572 (stern drive) cont. Model s/n year 7.4l mpi (gen. Vi) l010003-up 1998.

Boatinfo requires FlashPlayer 9 or newer to display this document!  E  L Number 16 MARINE ENGINES GM V-8 454 CID (7.4L) / 502 CID (8. Pmp Study Guide 2015 Material. 2L) Printed in U.S.A.

{1996, Mercury Marine 90-823224--2 796 Notice Throughout this publication, “Dangers,” “W arnings” and “Cautions” are used to alert the mechanic to special instructions concerning a particular service or operation that may be hazardous if performed incorrectly or carelessly. Observe them carefully! These “Safety Alerts” alone cannot eliminate the hazards that they signal. Strict compliance to these special instructions when performing the service, plus “common sense” operation, are major accident prevention measures.! DANGER DANGER - Immediate hazards which will result in severe personal injury or death.! WARNING WARNING - Hazards or unsafe practices which could result in severe personal injury or death.! CAUTION CAUTION - Hazards or unsafe practices which could result in minor personal injury or product or property damage.

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Notice to Users of This Manual This service manual has been written and published by the service department of Mercury Marine to aid our dealers, mechanics and company service personnel when servicing the products described herein. It is assumed that these personnel are familiar with the servicing procedures of these products, of like or similar products manufactured and marketed by Mercury Marine, and that they have been trained in the recommended servicing procedures for these products which include the use of mechanic’ s common hand tools and the special Mercury Marine or recommended tools from other suppliers. We could not possibly know of and advise the service trade of all conceivable procedures by which a service might be performed and of the possible hazards and/or results of each method.

We have not undertaken any such wide evaluation. Therefore, anyone who uses a service procedure and/or tool, which is not recommended by the manufacturer, first must completely satisfy himself that neither his nor the product’s safety will be endangered by the service procedure selected. All information, illustrations and specifications contained in this manual are based on the latest product information available at time of publication. It should be kept in mind, while working on the product, that the electrical system and ignition system are capable of violent and damaging short circuits or severe electrical shocks.

Mercruiser 502 Service Manual

When performing any work where electrical terminals could possibly be grounded or touched by the mechanic, the battery cables should be disconnected at the battery. Any time the intake or exhaust openings are exposed during service they should be covered to protect against accidental entrance of foreign material which could enter the cylinders and cause extensive internal damage when the engine is started. 25 Ton Truck Crane Operations Manual.